Best Quality Threaded Flanges
Threaded Flanges Manufacturers Mumbai India. Best Price Exporter Supplier of Flange for Europe, US, UK & Gulf. Call +91-9769996991.
Threaded Flanges, also known as screwed flanges, are widely used in piping systems where welding is not feasible or safe. These flanges feature internal threads that allow them to be screwed onto pipes without the need for welding. They are ideal for low-pressure and non-critical applications, offering ease of installation and maintenance.
Mumbai, India, is a major hub for threaded flanges manufacturing by Falcon, with several manufacturers producing high-quality flanges that meet international standards. These manufacturers cater to industries such as oil and gas, water treatment, and chemical processing.
Applications of Threaded Flanges
Threaded flanges are used in a variety of industries due to their simplicity and ease of installation. Some common applications include:
- Oil and Gas Industry: For low-pressure pipelines and fittings.
- Water Treatment Plants: In systems where welding is not practical.
- Chemical Processing: For handling non-corrosive fluids.
- HVAC Systems: In air and water piping systems.
- Food and Beverage Industry: For sanitary and low-pressure applications.
Why Choose Mumbai-Based Manufacturers?
Mumbai is a leading industrial center in India, offering several advantages for threaded flanges manufacturing:
- Skilled Workforce: Access to experienced engineers and technicians.
- Advanced Infrastructure: Modern manufacturing facilities equipped with the latest technology.
- Global Connectivity: Proximity to ports for efficient export.
- Cost-Effective Solutions: Competitive pricing without compromising quality.
- Customization: Ability to produce flanges as per client specifications.
Quality Standards and Certifications
Reputable threaded flanges manufacturers in Mumbai adhere to stringent quality standards and hold certifications such as:
- ISO 9001:2015: For quality management systems.
- ASME B16.5: For pipe flanges and flanged fittings.
- ASTM A105: For carbon steel forgings.
- PED Certification: For compliance with European pressure equipment directives.
These certifications ensure that the products meet global quality benchmarks and are suitable for use in various applications.
Manufacturing Process of Threaded Flanges
The manufacturing process of threaded flanges involves several steps to ensure precision and durability:
- Material Selection: High-quality raw materials such as carbon steel, stainless steel, and alloy steel are chosen.
- Forging: The material is heated and shaped into the desired flange design.
- Threading: Internal threads are cut using precision machinery.
- Machining: The flange is machined to achieve accurate dimensions and smooth surfaces.
- Heat Treatment: Enhances the mechanical properties of the flanges.
- Surface Treatment: Coating or polishing to improve corrosion resistance.
- Quality Inspection: Rigorous testing to ensure compliance with standards.
Advantages of Threaded Flanges
- Ease of Installation: No welding required, making installation quick and simple.
- Cost-Effective: Lower installation and maintenance costs compared to welded flanges.
- Versatility: Suitable for low-pressure and non-critical applications.
- Reusability: Can be easily removed and reused.
- Compact Design: Ideal for systems with space constraints.
7. Factors to Consider When Choosing a Manufacturer
When selecting a threaded flanges manufacturer in Mumbai, consider the following factors:
- Experience: Look for manufacturers with a proven track record.
- Certifications: Ensure they comply with international standards.
- Customization: Ability to produce flanges as per your requirements.
- Delivery Time: Timely delivery to avoid project delays.
- Customer Support: Responsive and reliable after-sales service.
8. Top Threaded Flanges Manufacturer in Mumbai, India
One of the leading manufacturers in Mumbai is XYZ Flanges Pvt. Ltd., known for its high-quality products and customer-centric approach. With over two decades of experience, they specialize in producing threaded flanges that meet global standards. Their state-of-the-art manufacturing facility and skilled workforce ensure timely delivery and exceptional product quality.
| Parameter | Details |
|---|---|
| Material | Carbon Steel, Stainless Steel (SS304, SS316), Alloy Steel, Duplex Steel |
| Size Range | 1/2″ to 24″ (DN15 to DN600) |
| Pressure Ratings | Class 150, Class 300, Class 600 |
| Standards | ASME B16.5, ASME B16.36, ANSI, DIN, EN, JIS, BS, GOST |
| Dimensions | Compliant with ASME B16.5 standards |
| Facing Types | Raised Face (RF), Flat Face (FF), Ring-Type Joint (RTJ) |
| Temperature Range | -20°C to 400°C (depending on material) |
| Surface Finish | Smooth, Anti-Corrosive Coating, Electropolished, Sandblasted |
| Applications | Oil & Gas, Water Treatment, Chemical Processing, HVAC, Food & Beverage |
| Certifications | ISO 9001:2015, PED, API, NACE, CE, IBR |
| Testing | Hydrostatic Testing, Ultrasonic Testing, Dye Penetrant Testing |
| End Connection | Internal Threads (for pipes with matching outer diameter) |
| Coating Options | Epoxy Coating, Galvanization, PTFE Coating |
| Packaging | Wooden Crates, Plastic Caps, Anti-Rust Oiling |
Key Notes on Specifications:
- Material: The choice of material depends on the application. For example, stainless steel is preferred for corrosive environments, while carbon steel is used for general-purpose applications.
- Pressure Ratings: Threaded flanges are designed for low-pressure systems, with Class 600 being the highest rating.
- Standards: Compliance with international standards ensures compatibility with global piping systems.
- Testing: Rigorous testing ensures the flanges are leak-proof and durable.
Frequently Asked Questions (FAQs)
Q1: What materials are used in threaded flanges?
A: Threaded flanges are typically made from materials such as carbon steel, stainless steel, and alloy steel, depending on the application.
Q2: What are the pressure ratings for threaded flanges?
A: Threaded flanges are generally used for low-pressure applications, with pressure ratings ranging from Class 150 to Class 600.
Q3: Can threaded flanges be customized?
A: Yes, reputable manufacturers in Mumbai offer customization options to meet specific client requirements.
Q4: How do I ensure the quality of threaded flanges?
A: Look for manufacturers with certifications such as ISO 9001, ASME, and ASTM. Additionally, request material test certificates (MTCs) for quality assurance.
Q5: What industries use threaded flanges?
A: Threaded flanges are used in industries such as oil and gas, water treatment, chemical processing, HVAC, and food and beverage.
Threaded flanges are an essential component in various low-pressure and non-critical applications, offering ease of installation, cost-effectiveness, and versatility. Mumbai, India, is a hub for high-quality threaded flanges manufacturers, providing cost-effective and customized solutions to meet global demands. By choosing a reputable manufacturer with the right certifications and expertise, you can ensure the success of your projects.